Tekmar 284 Boiler Control Manual de usuario

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Boiler Control 284
D 284
08/14
Replaces: 04/14
Installation & Operation Manual
© 2014 284_D - 08/14
1 of 60
A Watts Water Technologies Company
Multi-Staging
A Flexible Solution for Commercial & Multi-Residential Heating Plants
The Boiler Control 284 is designed to operate up to four
boilers to accurately maintain a target water temperature.
The 284 operates both condensing & non-condensing boilers
that are either modulating, single stage or two stage to
provide a flexible, cost effective mixed boiler plant solution
with better system performance.
The target water temperature is based on outdoor temperature
reset or a fixed setpoint for space or process heating
applications. Additional loads supplied by the 284 include
domestic hot water & fixed setpoint heating. Boiler equal
run-time rotation, stand-by primary pump operation & pump
exercising all increase boiler plant reliability.
The 284 communicates with a Building Automation System
(BAS) using BACnet
®
IP or Modbus
®
for remote monitoring
& adjustment capability. tekmarNet
®
Thermostats or a tN4
Gateway 483 can be added to optimize system performance
& provide remote monitoring capability.
BACnet is a registered trademark of ASHRAE.
ASHRAE does not endorse, approve or test products
for compliance with ASHRAE standards. Compliance of
listed products to the requirements of ASHRAE Standard
135 is the responsibility of BACnet International (BI).
BTL is a registered trademark of BI.
Features
Outdoor temperature reset
Programmable schedules
tekmarNet
®
compatible
Control up to four boilers
Condensing & non-condensing boiler groups
Modulating, single stage or two stage
Boiler isolation valves
BACnet
®
IP or Modbus
®
communication
Primary pump sequencing
DHW priority
Setpoint operation
Combustion air damper control
Energy, flow & pressure monitoring
Benefi ts
Reduce energy costs
Prolong equipment life
Provide boiler redundancy
Provide primary pump redundancy
Remote monitoring & adjustment options
Combine mid & high efficiency boilers to lower
component cost
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Indice de contenidos

Pagina 1 - Benefi ts

Boiler Control 284D 28408/14Replaces: 04/14Installation & Operation Manual© 2014 284_D - 08/141 of 60A Watts Water Technologies CompanyMulti-Sta

Pagina 2 - Sequence of Operation

© 2014 284_D - 08/1410 of 60A Watts Water Technologies CompanyOutdoor Temperature Reset OperationOutdoor Temperature Reset is available by setting t

Pagina 3 - 10 V (dc)

© 2014 284_D - 08/1411 of 60A Watts Water Technologies CompanyRadiator (RAD)A radiator terminal unit has a large heated surface that is exposed to t

Pagina 4 - Boiler’s Maximum Input Signal

© 2014 284_D - 08/1412 of 60A Watts Water Technologies CompanySetpoint operation is dependant on the application mode setting.If the Application Mod

Pagina 5 - System Setup & Operation

© 2014 284_D - 08/1413 of 60A Watts Water Technologies CompanyPriority Override --------------------------------- ---------------------------------P

Pagina 6 - Boiler Alert

© 2014 284_D - 08/1414 of 60A Watts Water Technologies Company*Requires 500  Resistor in ParallelCONVERSION TABLE 2 - 104 - 20 mA* 2 - 10 V (dc) Bo

Pagina 7 - Boiler Plant Operation

© 2014 284_D - 08/1415 of 60A Watts Water Technologies CompanyIDHW Mode ------------------------------------- -------------------------------------T

Pagina 8

© 2014 284_D - 08/1416 of 60A Watts Water Technologies CompanyFor non-tN4 space heating, the primary pump shuts off to provide priority. If the prim

Pagina 9 -

© 2014 284_D - 08/1417 of 60A Watts Water Technologies CompanyThe control can operate to provide heat for a Dedicated Domestic Hot Water (DDHW) syst

Pagina 10

© 2014 284_D - 08/1418 of 60A Watts Water Technologies CompanyPump OperationPrimary Pump Operation ------------------------- -----------------------

Pagina 11 - Baseboard (BASE)

© 2014 284_D - 08/1419 of 60A Watts Water Technologies CompanyStand-by Pump OperationONFailedFlow Proof Delay --------------------------------- ----

Pagina 12 - Setpoint Operation

© 2014 284_D - 08/142 of 60A Watts Water Technologies Company Table of Contents Sequence of Operation ...

Pagina 13 - 2 - 10 V (dc) or 4 - 20 mA

© 2014 284_D - 08/1420 of 60A Watts Water Technologies CompanyCombustion Air (C.A.) Damper & DHW Recirculation Pump SettingsAuxiliary Relay ----

Pagina 14 - Setpoint Control with Sensor

© 2014 284_D - 08/1421 of 60A Watts Water Technologies CompanySchedule TypeDay 24 Hour 5-2 5-11 7 daySaturday••• •Sunday• •Monday• ••Tuesday•Wednesd

Pagina 15 - IDHW Priority

© 2014 284_D - 08/1422 of 60A Watts Water Technologies CompanyInstallationThe installer must ensure that this control & its wiring are isolated

Pagina 16 - Automatic Priority Override

© 2014 284_D - 08/1423 of 60A Watts Water Technologies Company This section explains how to wire individual devices to the Boiler Control 284. For s

Pagina 17 - Temperature

© 2014 284_D - 08/1424 of 60A Watts Water Technologies CompanyNGLLNGGround Wiring an Indirect DHW Pump Terminals 85, 86 Wiring a Combustion Air (C.

Pagina 18 - Pump Operation

© 2014 284_D - 08/1425 of 60A Watts Water Technologies CompanyHeat56CallIDHW78CallSetpoint910Call Wiring a Heat Call Terminals 5, 6 Wiring an Indir

Pagina 19 - 19 of 60

© 2014 284_D - 08/1426 of 60A Watts Water Technologies CompanyThe temperature sensor (thermistor) is built into the sensor enclosure.Remove the scre

Pagina 20 - Setting the Schedule

© 2014 284_D - 08/1427 of 60A Watts Water Technologies CompanyConnect 18 AWG or similar wire to the two terminals provided in the enclosure & ru

Pagina 21 - 4 Communication

© 2014 284_D - 08/1428 of 60A Watts Water Technologies CompanyNo PowerBoilRet20DHW21Com22No PowerBoilInVent23 24 25Com Wiring a Boiler Inlet Sensor

Pagina 22 - Important Safety Information

© 2014 284_D - 08/1429 of 60A Watts Water Technologies Company5VdcOutPressureSensorIn+14Vdc-15Gnd13 Wiring a Pressure Sensor Terminals 13 to 15An a

Pagina 23 - Control Wiring

© 2014 284_D - 08/143 of 60A Watts Water Technologies CompanyModulating Type --------------------------------- ---------------------------------The

Pagina 24 - Terminals 3, 4

© 2014 284_D - 08/1430 of 60A Watts Water Technologies CompanyTemperatureResistanceTemperatureResistanceTemperatureResistanceTemperatureResistance°F

Pagina 25 - Terminals 53 to 74

© 2014 284_D - 08/1431 of 60A Watts Water Technologies Company Testing the Control Wiring If the control display does not turn on, check the Power I

Pagina 26 - Terminals 51 to 72

© 2014 284_D - 08/1432 of 60A Watts Water Technologies CompanySet the Application Mode to either RSET, SETP or EMS. Remove all wires from the DHW C

Pagina 27 - Terminals 17, 19

© 2014 284_D - 08/1433 of 60A Watts Water Technologies CompanyAccess LevelDIP Description DefaultLock / Unlock & Access LevelsUse this DIP switc

Pagina 28 - Terminals 11, 12

© 2014 284_D - 08/1434 of 60A Watts Water Technologies CompanyHeat, DHW, SetpointCALLSDisplays any call the control is receiving. Prim 12PRIMARY P

Pagina 29 - RJ45 Plug

© 2014 284_D - 08/1435 of 60A Watts Water Technologies CompanyNavigating The DisplayThe menu items of the 284 are described in detail in the followi

Pagina 30 - Terminals 38 - 39

© 2014 284_D - 08/1436 of 60A Watts Water Technologies CompanyView Menu (2 of 2)Item Field Range Description---, -22 to 266°F(-30.0 to 130.0°C)Acces

Pagina 31 - Manual Override Button

© 2014 284_D - 08/1437 of 60A Watts Water Technologies CompanySetup Menu (1 of 6)Item Field Range DescriptionRSET, SETP, DDHW, EMS, BASDefault = RSE

Pagina 32 - Terminals 5 & 6

© 2014 284_D - 08/1438 of 60A Watts Water Technologies CompanySetup Menu (2 of 6)Item Field Range DescriptionOFF, 60 to 180°F(OFF, 15.5 to 82.0°C)De

Pagina 33 - Control Settings

© 2014 284_D - 08/1439 of 60A Watts Water Technologies CompanySetup Menu (3 of 6)Item Field Range DescriptionOFF, 0:10 to 3:00 minDefault: 1:00 minA

Pagina 34 - Occ 2, UnOcc 2

© 2014 284_D - 08/144 of 60A Watts Water Technologies CompanyExample:A boiler requires a 1.8 V (dc) signal to fire the boiler at low fire. The boile

Pagina 35 - View Menu (1 of 2)

© 2014 284_D - 08/1440 of 60A Watts Water Technologies CompanySetup Menu (4 of 6)Item Field Range DescriptionOFF or ONDefault: OFFAccess: ADVFIXED L

Pagina 36 - View Menu (2 of 2)

© 2014 284_D - 08/1441 of 60A Watts Water Technologies CompanySetup Menu (5 of 6)Item Field Range DescriptionOFF or ONDefault: OFFAccess: ADVINDIREC

Pagina 37 - Setup Menu (1 of 6)

© 2014 284_D - 08/1442 of 60A Watts Water Technologies CompanySetup Menu (6 of 6)Item Field Range Description2 to 10°F(1.0 to 5.5°C)Default: 5°F (3.

Pagina 38 - Setup Menu (2 of 6)

© 2014 284_D - 08/1443 of 60A Watts Water Technologies CompanySource # Menu (1 of 2)There is a different Source Menu for each of the 4 boilers that

Pagina 39 - Setup Menu (3 of 6)

© 2014 284_D - 08/1444 of 60A Watts Water Technologies CompanySource # Menu (2 of 2)10 to 230 secDefault: 30 secAccess: ADVMOTOR SPEEDThe amount of

Pagina 40 - Setup Menu (4 of 6)

© 2014 284_D - 08/1445 of 60A Watts Water Technologies CompanyBAS Menu (1 of 2)Configure Modbus® & BACnet® options.Item Field Range DescriptionO

Pagina 41 - Setup Menu (5 of 6)

© 2014 284_D - 08/1446 of 60A Watts Water Technologies CompanyItem Field Range Description0 to 255, 0 to 255, 0 to 255, 1 to 254Default: 192,168,0,1

Pagina 42 - Setup Menu (6 of 6)

© 2014 284_D - 08/1447 of 60A Watts Water Technologies CompanyMonitor # Menu (1 of 1)Item FieldRangeDescription0 to 65535 hoursAccess: ADVBURNER RUN

Pagina 43 - Source # Menu (1 of 2)

© 2014 284_D - 08/1448 of 60A Watts Water Technologies CompanyItem FieldRangeDescription0 to 65535 ThermsAccess: ADVENERGYTotal calculated energy be

Pagina 44 - Source # Menu (2 of 2)

© 2014 284_D - 08/1449 of 60A Watts Water Technologies CompanyItem FieldRangeDescription-22 to 266°F(-30.0 to 130.0°C)Access: ADVBOILER INLET HIGHRe

Pagina 45 - BAS Menu (1 of 2)

© 2014 284_D - 08/145 of 60A Watts Water Technologies CompanySystem Setup & OperationApplication Mode -------------------------------- ---------

Pagina 46 - BAS Menu (2 of 2)

© 2014 284_D - 08/1450 of 60A Watts Water Technologies CompanyTime Menu (1 of 1)Set minutes.Set hours, then select AM or PM. For a 24 hr clock, AM /

Pagina 47 - Monitor # Menu (1 of 1)

© 2014 284_D - 08/1451 of 60A Watts Water Technologies CompanySchedule Menu (1 of 1)Events / Day Event 24Hr Sat Sun Mon Tue Wed Thu Fri4Occupied 16:

Pagina 48 - Monitor Menu (1 of 2)

© 2014 284_D - 08/1452 of 60A Watts Water Technologies CompanyToolbox Menu (1 of 2) Item FieldRangeDescriptionError DisplayAccess: ---ERROR If an er

Pagina 49 - Monitor Menu (2 of 2)

© 2014 284_D - 08/1453 of 60A Watts Water Technologies CompanyItem FieldRangeDescription1 to 24Access: INSTBOILER BUS 3 DEVICESDisplays the number o

Pagina 50 - Time Menu (1 of 1)

© 2014 284_D - 08/1454 of 60A Watts Water Technologies CompanyCommissioning, testing & troubleshooting features of the 284 are accessed by holdi

Pagina 51 - Schedule Menu (1 of 1)

© 2014 284_D - 08/1455 of 60A Watts Water Technologies CompanyItem FieldRangeDescriptionAUTO, OFF, HAND, MAX, PURGMANUAL OVERRIDESelect which mode o

Pagina 52 - Toolbox Menu (1 of 2)

© 2014 284_D - 08/1456 of 60A Watts Water Technologies CompanyTroubleshootingIt is recommended to complete all wiring to ensure trouble free operati

Pagina 53 - Toolbox Menu (2 of 2)

© 2014 284_D - 08/1457 of 60A Watts Water Technologies Company Error Messages (2 of 3) Error Message Description Troubleshooting TipsBOILER (#) OUTL

Pagina 54 - Manual Override

© 2014 284_D - 08/1458 of 60A Watts Water Technologies CompanyError Message Description Troubleshooting TipstekmarNet® DEVICE LOSTCommunication is l

Pagina 55 - Description

© 2014 284_D - 08/1459 of 60A Watts Water Technologies CompanyNotes

Pagina 56 - Troubleshooting

© 2014 284_D - 08/146 of 60A Watts Water Technologies CompanyFlow Monitoring ---------------------------------- ----------------------------------Th

Pagina 57 - Error Messages (2 of 3)

Limited Warranty The liability of tekmar under this warranty is lim-ited. The Purchaser, by taking receipt of any tekmar product (“Prod-uct”), acknowl

Pagina 58 - Error Messages (3 of 3)

© 2014 284_D - 08/147 of 60A Watts Water Technologies CompanyBoiler Plant OperationThe 284 is able to operate up to four boilers to maintain a boile

Pagina 59 - 59 of 60

© 2014 284_D - 08/148 of 60A Watts Water Technologies CompanyThis setting is applicable for a group of at least two, two-stage condensing boilers.ST

Pagina 60 - Control Systems Ltd.

© 2014 284_D - 08/149 of 60A Watts Water Technologies CompanyThe 284 supports operation of a condensing & a non-condensing boiler group. A conde

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